Small orifice restrictor
(1) Change the internal throttling to external throttling, and add a pressure gauge to instantly display the upper and lower chamber pressures. It is easy to maintain, especially it can be cleaned regularly, which is unmatched by the internal throttle.
(2) Throttling ratio. The theoretical value of the throttle ratio β is between 1.2 and 1.5, and based on years of experience, 1.25 is preferred. In this way, the geometric accuracy of the main shaft, the geometrical accuracy of the front and rear bearing pads, the concentricity, the roundness and the taper need to be strictly controlled in order to ensure the β value. The e value (the eccentricity of the main axis and the geometric center of the bearing bush) is determined according to the load carrying capacity of the machine tool to optimize the β value.
(3) When the oil chamber is not equipped with the main shaft, the oil column of each oil outlet must be consistent (observation method). If it is inconsistent, the flow rate should be changed by changing the orifice diameter of the throttle. Taking the four chambers as an example, the oil column of the lower, left and right chambers is generally between 20 and 25 mm, and the diameter of the small holes is 0.25 to 0.4 mm.
2. Thin film feedback throttle
The film feedback throttle KOYO bearing stiffness is very large, but the machine tool often appears in the operation of holding the tile, pulling, falling pressure and so on. The most critical of the film feedback is the film. In practice, the main reasons for the bearing lock and pulling are: 1 plastic deformation of the film; 2 slow feedback. When the external load is abrupt, the shaft and the tile have already rubbed when the film has not reacted; 3 the film is fatigued. The film is used for a long time and fatigue deformation, which is equivalent to changing the feedback parameters.
Increased film thickness and the use of some fatigue-resistant materials can achieve good results. Generally, a rigid film, a preload, and a gap are reserved. The specific method is: change the 1.4mm thick film to a 4mm thick rigid film, and place a 0.05mm thick tin foil in the lower cavity to adjust the spindle to a position 0.05mm higher than the ideal position. The purpose is to return to the ideal center just after the spindle is stressed (grinding weight, cutting force).
3. Improvement of oil supply system
In the static pressure KOYO bearing oil supply system, in addition to the coarse filtration and fine filtration, the other components have a protective effect on the static pressure KOYO bearing. The oil supply system is improved on the basis of the original system.
(1) Connect the pressure relay and pressure gauge (originally in front of the accumulator) at the oil outlet behind the throttle plate so that the operator can see the pressure of the chamber and the inlet pressure. When the pressure difference is greater than a certain value, in order to stop immediately, so as to avoid the axle lock. For example, the inlet pressure is 2MPa, and the oral pressure is 1.2~1.6MPa. If it is lower than 1.2MPa, it will stop.
(2) Add digital detection device
There is a gap of 0.04~0.05mm between the main shaft of the static pressure KOYO bearing and the bearing bush. The oil in the process has a certain resistance value. When the change of the resistance value is detected, the gap of the period can be known. Take the main shaft as one pole and the bearing bush as the other pole, and measure its resistance change. This signal is processed and sent to the photoelectric alarm and control system amplifier to control the start and stop of the spindle motor to avoid the friction between the shaft and the tile.
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