Baosteel Group's new choice for bearing repair bearing supply

     Baosteel Group has ensured normal production through bearing repairs, which has reduced production costs and contributed to environmental protection.
“Can the broken bearing be repaired?” Before 2006, it was something Wu Jianhua, the chief of the cold rolling mill workshop of Baosteel Branch, never thought about. However, in the exchanges between Baosteel and the world-renowned bearing supplier Timken, this “never” has begun to make new changes.
The cold rolling mill workshop of Baosteel Branch, where Wu Jianhua is located, provides the roll assembly for Baosteel's cold rolling production line. Now the roll assembly on the cold rolling mill of Baosteel Branch is provided here. This workshop is directly related to the normal production of each cold rolling line. Since the rotating rolls are to be matched with the bearings, the quality of the bearings directly determines the stability of the rolls and rolling, which determines the quality of the cold rolled steel products. Therefore, Baosteel never dared to be sloppy in the choice of bearings. Always use the most quality guaranteed bearings. However, the new problem is now in front of him, that is, "there is money and can not buy bearings."
Baosteel's roll bearings are made of four-row tapered roller bearings with a hole diameter of more than 350 mm, which belongs to the category of large-aperture bearings. Since the service life of the bearing is affected by the working conditions, the working condition of the rolling mill can be called “extremely bad” when rolling, so Baosteel's rolling bearing has a certain amount of replacement after inspection and maintenance every year. According to Wu Jianhua, “From the overall market in the world, there are so many new cold rolling projects, so the demand for bearings is growing exponentially. In addition, the prices of metal raw materials have risen in the past two years, and there is some disconnection in the bearing supply of the entire market. The actual situation is that you have money but can't buy bearings! Especially in 2006 and 2007, the large-aperture bearing supply and demand market has the biggest contrast, and it is out of stock. The company is quite nervous in purchasing large-aperture bearings. Timken started Baosteel in 2006. Providing bearing repair services is still very timely."
Indeed, if the equipment is not working properly due to the shortage of bearings, the cold rolling mill and the subsequent production line are likely to stop. This responsibility and difficulty will definitely put a lot of pressure on the production line. The problem can be solved smoothly, of course, it makes people feel a bit angry. However, the benefits of bearing repair services for Baosteel are by no means just a matter of urgency. Recently, steel companies have been increasingly affected by the rapid rise in the price of iron ore raw materials, and the cost pressure is high. Therefore, how to save costs has become an important issue that all steel companies must consider. Baosteel is no exception. “Baosteel has been vigorously promoting cost reduction, which is also in line with national resource conservation requirements.”
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How to lubricate NSK bearings

1. NSK bearing oil bath is smooth

Smooth oil bath is the most common smooth way in NSK bearings, suitable for the smoothness of low and medium speed bearings. The NSK bearing is partially immersed in the groove, the smooth oil is brought up by the rotating bearing part, and then flows back to the oil groove oil surface should be slightly lower than the center of the lowest rolling element.

2. Smooth drop of NSK bearing

Smooth dripping oil is suitable for NSK bearing parts that need to be supplied quantitatively to smooth oil. The amount of oil dripping is preferably every 3-8 seconds. Excessive oil quantity will cause the bearing temperature to increase.

3. NSK bearing's circulating oil is smooth

The oil is pumped to the NSK bearing component by an oil pump, filtered and cooled by the smooth oil after the bearing. Because the circulating oil can take away a certain amount of heat and cool the bearing, this method is used for bearing parts with higher rotational speed.

4. Smooth spray of NSK bearings

The boring shrinking air is mixed with the smooth oil through the sprayer to cause oil mist. In the NSK bearing, the air flow can effectively cool the bearing and avoid the intrusion of impurities. This method is suitable for the smoothness of high speed and low temperature bearing components.

5. Smooth emission of NSK bearings

The low pressure oil is injected into the NSK bearing through the nozzle by the oil pump, and the oil injected into the bearing flows into the oil groove through the other end of the bearing. When the bearing rotates at high speed, the rolling element and the cage also cause airflow around the surrounding air at a relatively high rotational speed. It is difficult to send the smooth oil to the bearing in a smooth manner. In this case, it is necessary to spray the smooth oil with low-pressure radiation. In the bearing, the position of the nozzle should be placed between the inner ring and the center of the cage.
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